Engineering & Project Management

We develop technically sophisticated plastic components and assemblies for industrial applications. Our aim is to create solutions that are both technically powerful and economically efficient to implement in series production.

From the initial product concept through design and simulation to the start of series production, we support our customers throughout the entire development process. We combine in-depth expertise in plastics engineering with structured project management to ensure maximum transparency, planning reliability, and efficiency.

The result is plastic solutions that are functionally sound and can be reliably implemented in production. Clear processes, short decision-making paths, and open communication ensure that projects remain predictable in terms of quality, costs, and deadlines.

A central component of our approach is the close integration of design, simulation, and project management. This allows us to identify technical risks early on, optimize components, and take future manufacturing into account as early as the development phase.

 

Holistic
development approach

FROM THE CONCEPT PHASE
TO SERIES PRODUCTION

Suitable for plastics
construction

OPTIMIZED FOR FUNCTION
AND FABRICATION

Simulation &
protection

VIRTUALLY TESTED -
REAL RELIABLE

Efficient
project management

CLEAR PROCESSES, TRANSPARENT
PROCESSES

Series-oriented
thinking

DEVELOPMENT WITH A VIEW
ON PRODUCTION

Reliable
implementation

ON SCHEDULE, ECONOMICAL
AND SCALABLE

Engineering

WITH A FOCUS ON FUNCTION AND MANUFACTURING

We develop plastic components and assemblies with a deep understanding of materials, processes and requirements in the automotive environment. Our engineering approach ensures that all components are not only well thought out in terms of design, but are also optimally designed for series production.

OUR SERVICES

sauer product Dienstleistung engineering

Component and
component and assembly development
(e.g. interior such as
center consoles)

sauer product Dienstleistung engineering

CAD design and
detailing

sauer product Dienstleistung engineering

Design for plastics
design (Design for
manufacturing)

sauer product Dienstleistung engineering

Tolerance and
functional analyses

sauer product Dienstleistung engineering

Material selection and
technical advice

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Simulation (e.g. distortion,
filling behavior, load)

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Prototypes and
iteration loops

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Project Management

WITH AN OVERVIEW AND A SENSE OF RESPONSIBILITY

Our projects are managed in a structured, transparent and goal-oriented manner. We coordinate all interfaces and ensure that everything runs smoothly across all project phases. We always keep an eye on the decisive factors: Deadlines, costs and quality.

OUR SERVICES

  • Project planning and milestone management
  • Customer communication and reporting
  • Interface management (internal & external)
  • change management
  • Support up to series release

Production & Assembly

Sauer Product sees itself as a professional partner throughout the entire process—from development to the manufacturing of sophisticated assemblies.

Our production and assembly processes combine state-of-the-art technologies with precise craftsmanship—resulting in high-quality components that meet the most demanding standards. Whether automated manufacturing, intelligent robotic systems, or meticulous manual assembly: every phase of the process is designed for efficiency, precision, and quality. This leads to solutions that are reliable, flexible, and optimally tailored to our customers’ requirements.

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Production

Our production combines state-of-the-art manufacturing technologies with many years of expertise to guarantee the highest precision and quality. Thanks to efficient processes and maximum flexibility, we create solutions that are precisely tailored to our customers' requirements.

sauer product Dienstleistung
Assembly

Our manual assembly impresses with careful manual work, high precision and maximum flexibility for individual requirements. Each component is assembled with the utmost care and comprehensively tested.

sauer product Dienstleistung
Automation & Robotics

We use state-of-the-art automation and robotics technology to realize highly precise, efficient and stable production processes. Our intelligent systems enable reproducible quality and flexible processes - perfectly tailored to our customers' requirements.

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JIS & Logistics

As a JIS supplier, we know the exacting requirements of our customers. With global delivery concepts, we ensure reliable and punctual supply.

Validation & Testing

The aim is to ensure consistent product and process quality across all industrialization phases through a coordinated validation and testing concept.

 

VALIDATION STRATEGY ALONG THE PRODUCT DEVELOPMENT PROCESS

1
PRODUCT
VALIDATION
Functional test, noise behavior, service life & load tests
2
TOOLING & PROCESS
PREPARATION
Simulation (e.g. Moldflow), tool creation
& try out, tool correction & optimization
3
INITIAL
SAMPLE
Measurement report, material verification, ISIR
4
PROCESS
VALIDATION
Run @ Rate, Poka Yoke, safeguarding, inline testing (e.g. with camera system), EOL test
5
SERIES
RELEASE
PPAP release, process capability Cpk / PpK, MSA, traceability